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Lean Six Sigma MASTER BLACK BELT

Lean Six Sigma Master Black Belt Description

Lean Six Sigma's significant transformation is only ever attainable through the deep knowledge, comprehension, support and active presence of the tutor and the top technical and methodological expert of Lean Six Sigma. In the Lean Six Sigma methodology, these experts are known as Lean Six Sigma Master Black Belt.

Lean Six Sigma is the fusion of two systems of continuous improvement and optimization processes: Lean and Six Sigma. They share several principles: focusing on providing value to the customer, waste removal, the use of techniques and creation of improvement groups, among others. Lean Six Sigma combines the advantages of these two improvement systems and avoids the individual drawbacks.

The Lean Six Sigma Master Black Belt training provides you with a certificate when ending the course successfully.

Enjoy our advantages:

- You will be able to start at any moment.
- Free access to Minitab y Quality Companion.
- The certification is incluided in the price.

Objectives

Thanks to the Lean Six Sigma Master Black Belt certificate, participants will acquire the knowledge and experience that will allow them to create and properly manage complex Lean Six Sigma projects.

Course Program


Module 1: Introduction and Lean tools.

  • Origin of Lean Management
  • Aplications
  • "Added Value" Concept - Value Chain
  • 7 types of waste: Muda, Mura y Muri
  • Concepts: OEE and OSE, Takt time, Lead time …
  • Lean Tools


Module 2. 5S and visual management.

  • Practical concepts
  • The 5 stages of 5S
  • 5S Methodology
  • Aplications
  • Visual Management of continuous improvement
  • Visual Panel


Module 3. A3: Analysis Methodology and Solving Problems

  • Introduction to Solving Problems techniques
  • A3 Methodology:
  • Origin
  • Methodology and Stages of Implementation
  • Advantages and Disadvantages


Module 4. Introduction and Six Sigma tools

  • Origin of Six Sigma
  • "Voice of the customer" Concept
  • PDCA
  • DMAIC
  • Hoshin Kanri
  • CTX Requirement (quality, cost, process, security, delivering.....)
  • Visual map of Lean Six Sigma tools, when and how to use them, priorities, dificulties.


Module 5. Lean Six Sigma in products/services with non-standard demand

  • Origin of Lean Management
  • Lean Six Sigma Basic Concepts
  • Aplications for products/services with non-standard demand
  • Case studies for different non-standard assumptions (on order, seasonal, custom, low capacity multireference, etc...)


Module 6. Basic tools for a Six Sigma Project

  • Definition, objectives and methodology of Six Sigma definition and improvement basic tools:
  • Define (Project charter, voice of the customer, CTx, QFD, SIPOC, Kano).
  • Improve (Continuous improvement system: Organized structure: belts, kaizen teams, mini-kaizen)


Module 7: VSM (Value Stream Mapping)

  • Objectives
  • Practical Concepts
  • Simbology
  • Present VSM
  • Chances of Improvement
  • Support Tools
  • Future VSM


Module 8. Lean Tools Deepening (VA/NVA, SMED, TPM, RCM, KANBAN)

  • Objectives, methodology, obtained results and control and monitoring of tools:
  • VA/NVA
  • SMED
  • TPM
  • RCM
  • KANBAN


Module 9. A3: AMFE and other methodologies for analyzing, preventing and solving problems

  • Basic concepts
  • Types of problems
  • Solving Problems Techniques (Objective, Methodology and Implementation Benefits):
  • AMFE
  • 8D
  • 5W
  • Ishikawa
  • TRIZ


Module 10. Measurement Basic Tools for a Six Sigma project (Measurement)

  • Objectives and methodology of implementation of basic tools in measurement stage (Precision):
  • SPC, Pareto, Histogram
  • Data collection and measurement systems (R&R, Kappa Studies)
  • Probability Distributions (discrete and continuous)
  • Capacity of the process


Module 11. Basic tools of an analysis of a Six Sigma project (Analyze and Control)

    Objectives and methodology of the implementation of basic tools in the Analysis and Control stage:

    Analyze: Basic Stadistics implementation, Hypothesis test, Regression and Correlation…

    Control: SPC: Control graphics, Control plan…


Module 12. Case study of Lean Six Sigma Green Belt project

A case study is developed in which participants create a Six Sigma project implementing the methodology and different basic techniques for each stage, with support and guidance of the tutor.

Module 13: Lean Six Sigma project management

  • Identify teamwork's difficulties for the project success
  • Leadership
  • Management of teams
  • High perfomance teams
  • Project planning


Module 14. Lean Accounting

  • Lean Introduction
  • Why Lean Accounting.
  • Lean Accounting Methodology
  • Lean performing measurement: cells, value chains and strategic measurement.
  • Cost of the value chain
  • Lean Decision making


Module 15. Lean Startup and IT environment

  • Introduction
  • Lean Thinking
  • Lean Startup basis and concepts
  • Lean Startup Methodology


Module 16. Design of Experiments (DOE) and other advanced tools

  • Introduction, Objectives and Methodology of the tools:
  • Design of Experiments (DOE)
  • Multivariable Analysis
  • Analysis of Varianza ANOVA/li>


Module 17. Introduction to the design of products and DFSS services

  • Introduction, Objectives and Methodology of the tools:
  • Design of experiments (DOE)
  • Multivariable Analysis
  • Analysis of Varianza ANOVA


Module 18. Case study of a Lean Six Sigma Black Belt project

A case study is developed in which participants create a Six Sigma project implementing the methodology and different basic techniques for each stage, with support and guidance of the tutor.

Module 19. Lean Six Sigma II Project Management

  • Basic concepts on Projects Management
  • Projects Management Processes
  • Project life cycle
  • Project reach management: Reach definition, control...
  • Project time management: Stages of project's activities, planning monitoring
  • Rating projects
  • Economical evaluation
  • Criteria of decisions

Module 20. Lean Six Sigma III projects management

  • Cost management of the project
  • Quality management of the project
  • Human Resources management of the project
  • Communication management of the project
  • Risks management of the project
  • Budget as a useful tool of management and analysis of costs when taking decisions
  • Follow-up of projects

Module 21. DFSS II and advanced DOE II

  • FDFSS and DOE basis
  • Deepening in DFSS y DOE Methodology
  • DFSS y DOE Implementations

Module 22. Balance of flexible processes

  • Introduction
  • Advanced Heijunka
  • Simulation of processes
  • Management of the uncertainty

Module 23. Master Lean Six Sigma Black Belt Project

The In-Company Project (ICP) implies the development, by the participant, of a project in which the concepts, capacities and skills acquired during the Lean Six Sigma Master Black Belt are applied, integrated and developed.

Directed At

The Lean Six Sigma Master Black Belt is directed at managers, middle management, supervisors, technical staff and to those professionals willing to learn, manage and implement Lean Six Sigma projects.

Certificate

Lean Six Sigma Nexus is accredited by Tobalina Consulting Group a centre specialized in Lean, Lean Six Sigma and QRM training for over 20 years.
To obtain our certificate, it is mandatory to complete the course with, at least, a 80% score.

COURSE DETAILS

Maximum
Duration:
9 months
Estimated
Hours:
248 hours
Level:
Mode:
Online
Price:
London (+44) 2038 680 811
New York (+16) 465 129 940

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